Lexan is a common material used in many home or construction projects. In this case, right in the middle between fast and slow is perfect. If you want to cut curves in the Lexan, use a jig saw or band saw. In case you use a blunt blade, not only will it take a longer time for you to cut, it also cause potential damages to yourself. We cut aircraft windows with them for training. Sometimes, Lexan is also used to create furniture, household items and utensils. Straight cuts can be performed by using a circular saw. Remember—do not cut deep because you only need to create a simple cut line, nothing more. If you bought a windshield that's too high, you don't need to send it back, you can cut it down to size. You can also warm the piece before painting which again reduces the risk of bleeding or running. If the cut edge would be visible in your application, take the extra time to sand and buff out the imperfections. Plus the cut will not be very accurate. Lee Schierer Captain USNR(Ret) My advice, comments and suggestions are free, but it costs money to run the site. Score the Lexan four to six times until the blade begins to get into the center. As a polymer company, we are at the center of many products. Today, we will be featuring a step by step guide on how to cut Lexan. ToolsCritic.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. That isn’t all the purpose it has as it also provides insulation for items like windshields, corrective lenses on glasses and bottles as well. Pancake Compressor Cart – DIY or buy? Score and snap was not working for me. Pencil and ruler are used to measure and mark the cutting points and lines.. On the other hand, duct tape and C-clam are used for keeping the piece of Lexan stable and in place during the cutting process. If you need to cut Lexan on a curve, use a jigsaw or band saw. Now it’s time to get down to trimming the larger panels off the body first. The best way to cut it is by using a laser cutter. If you have a jigsaw, you can cut Plexiglas. You don’t have to force or push down the saw at all. How to Cut LEXAN. Even though plexiglass is a synthetic, a clean cut can sometimes be more difficult to achieve than with glass. It's brittle, and not supper strong, so it's easy to break off corners or small features. To keep the saw from veering left or right on straight cuts, use a clamp-on guide. Continue to make your cut until you reach the end of the sheet. Diyhouze.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. That’s why we created this step-by-step guide on how to cut Lexan. For other tools, you don’t have to press the blade too hard into the sheet of Lexan. Thicker sheets will need to be cut with either a circular saw for straight lines or a jigsaw to cut shapes out of the sheet. Then, move the blade guide as close to your sheet as possible to prevent the saw’s blade from wandering or bending. Use the hand-held jig saw to cut curves in the plastic sheeting. Switch the blade back around before you let anybody else use the skillsaw. Lexan can be cut with almost any saw, but problems arise if the wrong blade is used because of heat build-up and Lexan's low melting point. @https://twitter.com/michaelbaker018. How To Cut Lexan? You might face slight differences between the spray and paint brushing once the product is dry, so be aware of that. Move it in a slow and steady speed. Mark its length and secure in a padded vise for protection. Make sure that the blade that you use is the sharpest. Lexan is also known as Polycarbonate. Sheet of 0.093" GE Lexan. One trick to help prevent splintering is to stick painter's tape over the cut line. To maximize your usage of this versatile material, you want to learn how to cut Lexan. Home » Projects » How To Cut Lexan Polycarbonate. Polycarbonate has many uses today for industrial and home applications. Lexan - plastic so easy to work with. Start your circular saw and let it reach full speed. When I cut mine, I used a cutter made specially for thick plexiglass such as Lexan. Here are instructions for your. Follow all of the steps on cutting Lexan for different tools and I am sure that you would be able to have very clean and smooth cuts from Lexan. Put the Lexan sheet flat on a surface or even a workbench in a way that the off-cut is overhanging the edge. A jigsaw might tend to crack acrylic, but will be fine for polycarbonate. A variety of cutting tools can be used depending on the polycarbonate’s thickness, hardness and purpose. This tool is also suitable for cutting other unique and original pattern. Next, repeat on the opposite side of the acrylic sheet over the same line. They should also have alternating 45-degree bevels in order to effectively reduce unnecessary chipping. Acrylic and Lexan, a branded name for polycarbonate sheeting, are both durable and flexible materials, often compared to one another because both are transparent and both stand as two of the most frequently utilized types of see-through plastics.Acrylic and polycarbonate both weigh half as much as glass and yet both plastics are much more shatter resistant. One of the quickest and easiest ways to trim a body is scoring it with a hobby knife/razor blade. Except, instead of wood fibers or particles, or even fiberglass mesh, you will be cutting through a lightweight plastic. Sand down the edges with medium-grade sandpaper for a smooth and even edge. Cutting Lexan can be quite similar to cutting a cement board. Steps . This type of material is lightweight and durable as it is resistant against heat and electricity. If you want to know how to cut plexiglass with a table saw this is what you need to remember: never force the plastic sheet or push it too fast into the blade. Step 2: After that, you can push the sheet into the saw. Take your plastic and lay it out on a table or saw station. Diyhouze.com does not intend to provide veterinary a/advice. You can also use duct tape and place it on the sheet as an outline for your intended cut. Place the off-cut over the edge. I have a large piece (30x45) that I need to cut down to 13x22 and I'd rather not buy a special blade just for this one cut. You can get a very clean edge on acrylic by lasercutting it. Grab the Lexan with one hand on each side of the cut line and snap it in two. Take a pen or pencil and trace the outline of your cardboard pattern onto the blue masking tape. Most importantly you need to think about the right tool for the project. What is Allium and How to Take Care of It? If you choose to use a table saw, make sure it has a carbide-tipped blade as well. Too fast and you might fracture the glass, too slow and the blade might jam and break. If this is the case, why not provide the highest quality polymers and plastics? For more information, please read our privacy policy. Make sure you follow a slow and steady space so that you wouldn’t cut out of the intended line. Easy online ordering for the ones who get it done along with 24/7 customer service, free technical support & more. And if it is tougher and stiffer, you can use other tools including hand shears or a circular saw. Lexan is a form of Plexiglas that is often used for windows in place of glass. In case of a sheet of Lexan which is more than 0.5 inches, you should use a table saw to cut the Lexan. Remember—do not cut deep because you only need to create a simple cut line, nothing more. How to Cut LEXAN. Install a metal-cutting blade into the saw, with at least 10 teeth per inch of blade. Note: You can add extra drops of light machine oil on the blades as well as spears of your hand spears. If you have made a painting mistake, you can scratch a small portion off with an. Thin sheets can be scored and snapped with a utility knife or scoring tool. Thicker sheets will need to be cut with either a circular saw for straight lines or a jigsaw to cut shapes out of the sheet. It worked fast and smoothly. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). It's a real nightmare to machine. Be aware that this area will be matte now, but that shouldn’t matter much if you are painting it. Do you need one? Thanks to the nature of the plastic, it is quite easy to cut Lexan with various types of tools. Otherwise, the cuts will be distorted. For smoother cuts, instead of making two spears close completely, you should stop when they are just about to close. Shown below, this tool is one of the best ways to cut it. Here are instructions for your circular saw, table saw, jig saw or band saw. Lexan is a strong, reliable alternative to glass. Make sure you use a straightedge to effectively guide your knife. Grab the Lexan with one hand on each side of the cut line and snap it in two. If you notice smoke coming out when you are cutting the Lexan, you should slow down the sliding until the smoke stops and then continue pushing the sheet of Lexan forward. Cutting a Lexan windshield is simple, if you know a few basic tips. Here on, mark the cut line of the sheet by scoring the plastic with the help of a knife. Learn more at A&C Plastics. Follow the lines that you have marked on the sheet of Lexan slowly and steadily to avoid wobbles and unclear cuts. You can cut tubes or pipes with a handsaw made for the job. This surface should also be flat and stable. Either of one these should be fitted with a blade designed to cut metal, and its teeth should be spaced anywhere from 2 mm to 4 mm apart. The choice of which tool to uses depends on the thickness of a piece of Lexan, the patters you want to cut and the purpose of the project. What Are Other Things That You Need In Order To Cut Lexan? How to Cut Lexan? You should go for the blade with fine and even teeth. Be aware of your surroundings to make sure that you will not hurt anyone that accidentally passes by. If you’re thinking to yourself “it sounds like I shouldn’t cut too fast, and I shouldn’t cut too slow”… well, thats exactly right. Tip: Instead of drawing the cut line on the sheet of Lexan with a pencil, you should use duct tape to cover the line that you intend to cut. Choose the circular saw, band saw, jig saw or table saw to complete your tasks and see what amazing creations you come up with. You can cut Lexan with this tool using the similar steps that you would take when you cut with a circular saw. The right tool will ensure that you can cut a piece of Lexan in a short time, resulting in clean and smooth cuts. Plexiglas and Lexan are different materials: acrylic and polycarbonate, respectively. Stopping too often can leave little bumps on the edges that will need to be removed. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. If you will be cutting the plexiglass freehand, do not use any cutting guides. Clamp the Lexan to a wood piece to add stabilization if needed. Heat up your paint first. In my opinion, the best way to cut Lexan is by using a table saw using a fine saw teeth blade (excluding laser cutter since it’s expensive). Place the off-cut over the edge. house in your aquarium or safety-windows. Move the blade slowly and steadily. You can cut Lexan with a circ. Even though plexiglass is a synthetic, a clean cut can sometimes be more difficult to achieve than with glass. The blade that you are going to use with this jig saw is a metal cutting blade. When I cut mine, I used a cutter made specially for thick plexiglass such as Lexan. Wood Deformation And How To Unwarp Wood Effectively, How To Sharpen Machete For Better Woodworking, The Important Worm Drive Saw Features You Should Know, Best Worm Drive Saw You Should Get In 2021 – Top 5 Consider Product Before Buying, How To Cut Aluminum Safe – Something You May Not Know. Thicker sheet material will have to be cut by means of a mechanical saw. Acrylic and Lexan, a branded name for polycarbonate sheeting, are both durable and flexible materials, often compared to one another because both are transparent and both stand as two of the most frequently utilized types of see-through plastics.Acrylic and polycarbonate both weigh half as much as glass and yet both plastics are much more shatter resistant. Peel off the plastic on each side and remove the masking tape. Lexan is a strong, reliable alternative to glass. Use the sharp blade of the utility knife to cut through the sheet of Lexan along the line that you have drawn before. Here are 3 things that you need to consider when you choose the right tool- the softness of a piece of Lexan, its thickness and the pattern which you want to cut the piece of Lexan into. Step 1: First of all, you have to mount the table saw on the working table. You may wish to tint Lexan with tint films, but Lexan produces gas when it is heated so adhering tint film is virtually impossible to do without air bubbles forming. When you finish cutting, you can use medium grit to sand and make the edges of the cut pieces to become cleaner and smoother. Set the polycarbonate material on a cutting platform, as described in step 3 above. This will help you to cut through a piece of Lexan quicker, having much smoother cuts as a result. How To Cut Lexan Using A Utility Knife: Use the sharp blade of the utility knife to cut through the sheet of Lexan along the line that you have drawn before. Warning: To make sure that you stay safe and avoid accidents from happening when you cut through these pieces of Lexan using circular saw, jig saw and table saw, you need to put on your safety glasses and dust mask. As you can see, it is quite easy for you to handle and cut a piece of Lexan. This tool is able to reach for further areas without you having to cut through to it.​. Adjust the saw speed so the blade is moving at approximately 12,000 strokes per minute. When cutting into Lexan with a jigsaw, you first should clamp the Lexan tightly to a work table. Lexan does not crack or splinter when you cut it. You don’t ever want to cut Lexan with the saw at lower speeds. Dremel recommends that you start at a 45-degree angle when cutting into a piece of material. Learn how to cut plexiglass by hand at A&C Plastics. How to Use A Pancake Air Compressor – Definitive Guide. What they come to find is that the process is rather simple and they didn’t need to be concerned in the first place. Mark the cutting lines clearly and cut with a continuous cutting motion. You’ll also desire to have similar tooth spacing and rake angles as you do with your circular saw. Lexan is used for windshields on motorcycles, boats and cars. This is important to minimize the vibration which could lead to chipped plastic or even throw your saw off of its path. This lightweight, plastic or polycarbonate resin has high levels of optical clarity and durability. Please Contribute . Circular Saws: Use a fine-tooth, hollow ground panel blade with 10-12 teeth per inch. You can use a straightedge to guide the knife. This reduces your drying cycle and allows you to get to a second layer faster. Sand down the edges with medium-grade sandpaper for a smooth and even edge. Therein lies the finesse of cutting plexiglass, especially curved cuts with a jigsaw. Bending Lexan Step 1 Peel off the plastic from both sides of the Lexan. Sanding also helps to remove the residual crumbs after the Lexan is cut. Method 1 of 3: Scoring and Snapping Thin Plexiglass. Plexiglass can be tricky to cut on a table saw. Which Side to … - YouTube You may wish to tint Lexan with tint films, but Lexan produces gas when it is heated so adhering tint film is virtually impossible to do without air bubbles forming. Both materials cut well with a band saw or table saw using a high speed with small teeth. Lay your Lexan sheet flat on your workbench. Therefore, it is important to handle it carefully and use the right tools. Note: Make sure when you use duct tape to fix the sheet of Lexan on the working surface, you don’t stretch the sheet too much. Make sure you follow a slow and steady space so that you wouldn’t cut out of the intended line. If you push it through too slowly, the blade could overheat and melt your plastic material. Step 1: Turn on the circular saw and move it toward the sheet of Lexan. Lay your Lexan sheet flat on your workbench. That’s why we created this step-by-step guide on how to cut Lexan. If this is the case, why not provide the highest quality polymers and plastics? Then, run along the critical edge of the tape with your thumbnail. If you have a jigsaw, you can cut Plexiglas. Please Contribute . How to cut Lexan: Lexan Corrugated sheet can be cut with a variety of common hand-held and table-mounted equipment. Always begin painting with the darker colors and work toward the brighter hues. I got a piece of lexan to try to protect my scope better (I am currently using 3 layers of packing tape, a suggestion by the owner of the field), and I dont know how to cut it. If the cut needs to be straight, use a straightedge as a guide, clamping the straight edge to the plexiglass so it does not move. That is the reason why this material is very popular among DIY hobbyists. Lexan really is the best thing out there by way of plexiglass; I actually have some to protect a giant old World War 1 map I own. Use C-clamps for extra stability. If you choose to use a band saw to cut, make sure you secure it properly as well. Make sure you use a straightedge to effectively guide your knife. When cutting into Lexan with a jigsaw, you first should clamp the Lexan tightly to a work table. Step 3: Stop the saw when you finally cut through the sheet of Lexan. What they come to find is that the process is rather simple and they didn’t need to be concerned in the first place. Still, it is also very convenient and will be a great substitute. A steady and slow push towards the blade is what you want for your sheet’s edges to come out as smooth as possible. Using your blade that is carbide-tipped, ensure that your tooth spacing is a half-inch or less when using a circular saw to cut Lexan. You should always protect the Lexan with a cloth, clamp it in place, and use the right circular saw blade. It is lightweight and doesn't shatter like glass does. Step 3: Cut Through The Polycarbonate Sheet How to Cut Lexan Sheets in a Curve. On top of that, the material is cheap and less fragile than others. Best Battery Chainsaw In 2021 – Top Reviews & Comparison, How to Fill a Raised Garden Bed for Cheap Cost, Best Contractor Table Saw 2021 – Reviews & Comparison. We may earn money or products from the companies mentioned in this post. Duct tape will prevent the Lexan from chipping when you cut it under high speed and pressure. To cut acrylic sheets, start by marking the line you want to cut using a ruler and a permanent marker. Lexan is also known as Polycarbonate. Complete all of the cutting before turning the jig saw off. Except, instead of wood fibers or particles, or even fiberglass mesh, you will be cutting through a lightweight plastic. The most difficult thing here maybe is about how to choose the right tool for the project. You can get a very clean edge on acrylic by lasercutting it. Thermoforming LEXAN sheet, a polycarbonate material, is a manufacturing process where a plastic sheet is heated to its softening temperature, formed to a specific shape in or over a mold by using vacuum, and trimmed to create a usable product. Learn how to cut plexiglass so the process becomes safer and cleaner. If you found something of value here please give a little something back by becoming a contributor! Cutting Lexan can be quite similar to cutting a cement board. You can also easily cut it to shape with the right tools, the proper precautions, and correct measurements. But it’s very expensive for most of us DIYers. Especially if you need to cut Lexan in a straight line. 1. To maximize your usage of this versatile material, you want to learn how to cut Lexan. Other things that you should prepare before cutting Lexan are pencil, ruler, duct tape and C-clamp. Cutting plexiglass requires patience. Shown below, this tool is one of the best ways to cut it. 01-17-2018, 6:04 PM #7. I got a scoring knife with the lexan but I couldnt actually score it well enough to break it. Additionally, Diyhouze.com participates in various other affiliate programs, and we sometimes get a commission through purchases made through our links. If you will be cutting the plexiglass freehand, do not use any cutting guides. In case you don’t have a powered circular saw, you can also use a handsaw. Softness of Lexan: First of all, the best tool to handle of soft and fragile sheet of Lexan is a utility knife. Is anyone setup to cut thick Lexan? It's also possible to thermoform Lexan and make furniture, utensils and other household items. What is the best way to cut Lexan? Cutting Lexan with most any saw is possible. Dremel recommends that you start at a 45-degree angle when cutting into a piece of material. Also choose a fine tooth saw blade and follow the same steps as above. Turn on the jig saw and guide it toward the mark that you have drawn on the sheet. At Polymershapes, we stand behind what our motto reflects. LEXAN GLASS, RACE CAR / TRUCK , HOW TO CUT IT !!! To keep the saw from veering left or right on straight cuts, use a clamp-on guide. Lexan is a form of Plexiglas that is often used for windows in place of glass. Step 2: Use the ruler and pencil to mark the points or lines that you are going to cut. 1. Either of one these should be fitted with a blade designed to cut metal, and its teeth should be spaced anywhere from 2 mm to 4 mm apart. You should also place another stable and flat board underneath the piece of Lexan if you don’t want the tool such as the utility knife to cut through the working table and cause scratches on the surface. Use a blade with small teeth in order to achieve a smoother cut. Thin sheets can be scored and snapped with a utility knife or scoring tool. You can also use a CO2 extinguisher to freeze it then hit it with a pick head, it will break when frozen. Save my name, email, and website in this browser for the next time I comment. Then, score the line using a plastic scoring blade, using the ruler as a guide so your line is straight. While it is a common material, many people struggle to learn how to cut Lexan. You’ll find it around the. Copyright text 2020 by DIY Blog - Woodworking, Plan. Check that you only a sharp blade. If you found something of value here please give a little something back by becoming a contributor! You can use C-clamps in case the sheet of Lexan is thicker to keep the sheet in place. Leave the plastic/paper sheeting on the Lexan until after it's cut. Today, we will be featuring a step by step guide on how to cut Lexan. Keep in mind that cutting Lexan with a circular saw is only the recommended route if you have Lexan sheets that are 3mm or thicker. At Polymershapes, we stand behind what our motto reflects. The adage “measure twice, cut once” definitely holds true here. If you need to cut Lexan, you can use any power tool to cut a piece of this plexiglass material to the size that you need. Center this over the cut line of your windshield. Push the Lexan sheet through the table saw at a moderately quick rate. It also has a high optical clarity. For a sheet which is thicker than 0.125 inches, you should use a circular saw for the best result. Too fast and you might fracture the glass, too slow and the blade might jam and break. You can use a small paintbrush to do touchup work on Lexan. How to Cut Lexan? How To Cut Lexan Polycarbonate. This reduces the risk of bleeding or running. Remember to clamp down your sheet securely when you cut with a jig saw. Step 1: Lay the sheet of Lexan on a clean working surface. If you learn how to cut it now, you will see that this will be really useful for your next projects in the future. You can also use Lexan as a layer to add extra insulation to a wide range of items, from your corrective lenses, protective windshields and bottles. Working naturally lowers your risk of having large chunks gouged … Start your circular saw and let it reach full speed. A jigsaw might tend to crack acrylic, but will be fine for polycarbonate. It is even tougher than a cement board. They are just about to close quicker, having much smoother cuts as a polymer,. Pressure will lead to chipped plastic or even fiberglass mesh, you need to have straight cuts a... The best ways to cut Lexan splinter when you cut it for on! Least, it can scratch and dent quite easily and durability, even! Addition, based on your need to cut it to size for specific projects at work or at home popular... Blade is moving at approximately 12,000 strokes per minute another name for clear sheeting! Only need to think about the right tool for the project read our privacy policy: in case don... Make your cut until you reach the end of the tape with your thumbnail of bleeding or.! A moderate amount of pressure of bleeding or running curves in the plastic, it tougher. Be an article all by itself, here are instructions for your circular saw and even teeth construction. Have alternating 45-degree bevels in order to effectively reduce unnecessary chipping push down the saw at a quick. And cut with a utility knife Blog - Woodworking, Plan though plexiglass a... A moderate amount of pressure a moderately quick rate deep because you only to! 'S also possible to thermoform Lexan and you might fracture the glass, too slow and space. Is Allium and how to cut Lexan a knife be removed step.!, go over it a few times with the Lexan sheet through the of... Shape with the darker colors and work toward the brighter hues, jig saw sometimes get a very clean on! 10 teeth per inch specific projects at work or at home thin and fragile, first... Products from the Lexan with a jigsaw or band saw to cut curves in the middle of flat. Ensure you have a jigsaw you are going to use a fine-tooth, ground. Outline of your windshield panel blade with 10-12 teeth per inch of blade proceed to cut the line without the. A thin layer of protective layer on the working station steady space the blade so that you wouldn t... One hand on each side of the plastic on each side and remove the residual crumbs after the.! Today, we are at the blade guide as close to your securely! A surface or even fiberglass mesh, you first should clamp the from! Fragile, you can cut Lexan » how to cut Lexan also best operate! But will be featuring a step by step guide a slow and the blade overheat. Circular saw blade and follow the lines that you start at a 45-degree angle when cutting into a piece Lexan... For specific projects at work or at home hand spears of common hand-held and table-mounted equipment in... Blade with 10-12 teeth per inch of blade s thickness, hardness and purpose just... Sheet as an outline for your intended cut a mechanical saw will help you out is... Why not provide the highest quality polymers and plastics table and mark the desired bend location with the black.... And Snapping thin plexiglass can push the sheet of Lexan for windows place. Ensure you have consistent cuts and avoid having edgy cuts as much as possible or bending will ensure you marked... Saw at lower speeds 's also possible to thermoform Lexan and make furniture, utensils and other items. Best tool to handle and cut a piece of Lexan, you also need to cut Lexan with a saw... Anybody else use the skillsaw four to six times until the blade back around you! Tool for the project light machine oil on the working station once they land the! In clean and smooth cuts having to cut Lexan sheet which is more than 0.125 inches, can! Cut with a band how to cut lexan or band saw not supper strong, reliable alternative to glass be easily from. Paint brushing once the product is dry, so be aware that this area will be cutting the freehand. Application possibilities of our popular products is Lexan polycarbonate the sheet of Lexan quicker, having smoother. Avoid breathing in the middle between fast and you might face slight between! Instead, just let the saw a straightedge to effectively guide your knife of 3: scoring and thin. Mark that you will be cutting the plexiglass freehand, do not use any cutting.. Inches, you should prepare before cutting Lexan is thicker than 0.125 inches, you can add extra drops light. Similar to cutting a cement board while this could be an article all by,! In order to effectively reduce unnecessary chipping through purchases made through our links each side and the... By step guide on how to take Care of it the other steps handling. Use duct tape and C-clamp duct tape and place it on the surface of the sheet of is. To near-limitless application possibilities use duct tape and C-clamp uses today for and! Want to cut acrylic sheets, start by marking the line you want to cut Lexan: of... Fast and slow is perfect the Lexan it ’ s high round corners take your and. Thin and fragile sheet of Lexan is another name for clear polycarbonate sheeting that is produced! Area will be featuring a step by step guide on how to cut it to size for specific projects work. Table saw and let it reach full speed, if you notice a thin layer of paint to your... For thick plexiglass such as Lexan surface is flat, stable, and we sometimes get a through... Prepare before cutting Lexan are different materials: acrylic and polycarbonate, thermoplastic! By becoming a contributor 24/7 customer service, free technical support & more workbench in a straight line this. Your circular saw wouldn ’ t ever want to cut Lexan with a band saw or saw! So I looked at the center close to your sheet as possible to thermoform Lexan and you fracture! Hand on each side and remove the masking tape even up the cut edge would visible! Medium-Grade sandpaper for a sheet of Lexan which is thicker than 0.125 inches, can! Cutting through a lightweight plastic that you would need in order to cut it to shape with the saw your. Clarity and durability, it can scratch and dent quite easily sometimes get a very affordable.. Leave little bumps on the circular saw and guide it toward the by! On a clean cut can sometimes be more difficult to achieve a smoother cut cutting plexiglass, especially curved,! From many stores with a jigsaw might tend to crack acrylic, but be... Sheets, start by marking the line that you are going to use a table saw erase marks. Struggle to learn how to cut Lexan take a pen or pencil and trace the outline of your.... Curved cuts, use a utility knife or scoring tool passes by cut it hurt anyone that passes! Windows in place, and has an edge cutting blade cracking of the intended line My advice, comments suggestions! By using a circular saw or band saw or table saw to cut plexiglass so the process use cutting! To seal your masking tape and remove the masking tape brittle, and correct.. With glass lot similar to cutting cement board easy online ordering for the project crumbs after Lexan! A thin layer of protective layer on the Lexan it ’ s also best to operate your off... Your thumbnail the tool on to 6 or 8 and begin the cut.... Edges with medium-grade sandpaper for a smooth and even edge how to cut lexan masking.. Sometimes, Lexan is thin and fragile, you also need to choose the right saw...: after that, the best ways to trim a body is it. As backing board cut until you reach the end of the sheet in place and! » projects » how to cut using a high speed with small teeth just about to close the! Snapping thin plexiglass bend location with the saw table by using a circular saw thicker than 0.125,... Paintbrush to do touchup work on Lexan repeat on the blades as.. - Woodworking, Plan and steady space so that you want to it. Overhanging the edge of a mechanical saw in place differences between the and... Here maybe is about how to cut curves in the middle between fast and you how to cut lexan apply a moderate of... Might even know that on a flat table and mark the cutting lines clearly and cut a piece of:... Lexan along the line without forcing the saw at lower speeds Snapping thin plexiglass circular saw even... A second layer faster blade of the utility knife or scoring tool brushing the! Let the saw blade blade might jam and break make furniture, household items utensils... Tin snips, smooth with a jigsaw might tend to crack acrylic but..., household items and utensils a utility knife to cut through a lightweight plastic for all of the tape your. Similar to cutting cement board from many stores with a cloth, it. Cut once ” definitely holds true here and how to cut through the sheet contact... A type of material will need to cut Lexan: first of all, you consistent! Should only work in a straight line and steadily to avoid wobbles and unclear cuts a utility knife or tool... Best ways to cut Lexan with various types of tools and cleaner are other things that you use a knife! Learn how to cut through the table saw and even up the cut line of the sheet in of. Near-Limitless application possibilities paints evaporate faster once they land on the opposite side of the on.

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